As an outstanding material, carbon fiber is an important material for making shaft rollers in different industries. DISLAB is manufacturing a series of carbon fiber rollers as listed below.
High speed film production equipment Carbon fiber guide roller (film double pull tracking roller)
The item is made for PE/PP/PET/BOPP/BOPET film forming equipment (winding press roller)
Roller material: high performance carbon fiber composite material.
Maximum diameter: 900mm
Maximum length: 10000mm
High stiffness: 500N/m, deflection deformation 0.1mm/m, (stiffness can be designed)
Speed: linear speed 600m/min (can be designed subject to requirements.)
Composite axle head link: durable and reliable.
Surface coating: EPDM (other rubber coating available if required)
Surface roughness: Ra0.8um
Rubber coating thickness: 15mm, (5-30mm available if required)
Surface hardness: Shaw A70
Surface features: diamond or spiral groove, for exhausting purpose
Low tension diaphragm reeling roller
Roller material: high performance carbon fiber composite material.
Maximum diameter: Design and manufacture < 1200mm.
Stiffness: 1N/ m, deflection deformation 0.05mm/m, or stiffness can be designed.
Composite axle head link: durable and reliable.
Surface roughness: Polishing < 0.4um (composite coating)
Composite coating thickness:0.3mm
Weight: 300kg, (can be designed 200-300kg), composite density 1900kg/m³
Maximum length: below10000mm
Speed: linear speed 1000m/min, or can be designed > 700r/min
Surface coating: high hardness composite coating
Surface hardness: Shaw D90
Surface function: electrostatic adsorption
Carbon fiber guide roller with metal surface
The item is made for Optical film, lithium battery diaphragm equipment.
Roller material: high performance carbon fiber composite material.
Maximum diameter: Below 500mm
High stiffness: 7N/m, deflection deformation 0.01mm/m
Composite axle head link: durable and reliable
Surface roughness: polishing < Ra0.01um
Chrome plating thickness:0.2mm
Weight: 13kg, (can be designed 10-50kg), composite density 1600kg/m³
Maximum length: Below 10000mm
Speed: linear speed 2000m/min, design > 5000r/min
Surface coating: high hardness chrome plating
Surface hardness: HV800-900
Super high speed vacuum aluminum plating equipment carbon fiber guide roller
The item is made for Vacuum aluminum plating equipment production line.
Roller material: high performance carbon fiber composite material
Weight: 3kg, composite density 1600kg/m³
Maximum diameter: below 80mm
Maximum length: below 3500mm
Stiffness: 180N/ m, deflection deformation 0.01mm/m.
Speed: linear speed 1200m/min(7000r/min more available)
Composite axle head link: durable and reliable
Surface coating: composite coating or fiber composite coating
Surface roughness: Rz0.2um-1.5um
Surface hardness: Shore D85, (the surface hardness of fibrous materials is Barcol 55）
Composite coating thickness:0.3mm
Surface exhausting design: smooth surface
Super long, high speed film carbon fiber guide roller
The item is made for PE/PP/PET/BOPP/BOPET film splaying equipment (winding press roller)
Roller material: high performance carbon fiber composite material
Weight: 23kg, composite density 1600kg/m³
Maximum diameter: Below 5000mm
Maximum length: Below10000mm
Stiffness: 5N/m, deflection deformation 0.02mm/m.(stiffness can be designed)
Speed: line speed 2000m/min (3500r/min more available)
Composite axle head link: durable and reliable
Surface coating: Composite coating
Surface roughness: Ra0.4um
Surface hardness: Shaw D85
Composite coating thickness:0.5mm
Surface exhaust design: smooth surface
High speed, large slender ratio coating equipment carbon fiber guide roller
Roller material: high performance carbon fiber composite material
Weight:2.5kg, composite density 1600kg/m³
Maximum diameter: below 60mm
Maximum length: below 3500mm
High stiffness: 150N uniform deformation < 0.06mm (stiffness can be designed)
Speed: linear speed 1200m/min, (2800r/min more available)
Composite axle head link: durable and reliable
Surface coating: Composite coating
Surface roughness: Ra0.4um
Surface hardness: Shaw D85
Composite coating thickness:0.5mm
Surface function: Smooth surface
High speed cutting machine carbon fiber roller
The item is made for PE/PP/PET/BOPP/BOPET film splaying equipment (winding press roller).
Roller material: high performance carbon fiber composite material.
Weight: 30kg, composite density 1600kg/m³
Maximum diameter: Below 190mm
Maximum length: Below 4000mm
Stiffness: 700N/m, deflection deformation 0.01mm/m.
Speed: linear speed 1500m/min,(5000r/min more available)
Composite axle head link: durable and reliable
Surface coating: EPDM, or other rubber coating
Surface roughness: Ra0.8um
Surface hardness: Shao a60-90
Rubber coating thickness:5-10mm
Surface function: Smooth or slotted exhausting design.
Film terminal precision scutter carbon fiber guide roller
The item is made for Film terminal precision scuttling machine.
Roller material: high performance carbon fiber composite material
Weight: Density 1600kg/m³
Stiffness: designed subject to requirements
Speed: more than 2800r/min
Maximum diameter: more than 20mm
Maximum length: more than 90mm
Composite axle head link: durable and reliable
Surface coating: high hardness composite coating
Surface roughness: Polishing < 0.4um (composite coating).
PAPER SLITTING GUIDE ROLLER(paper cutting guide roller)
The item is made for Paper equipment
Roller material: high performance carbon fiber composite material
Weight: 66kg, composite density 1600kg/m³
Maximum diameter: Below 900mm
Maximum length: Below10000mm
Stiffness: 1000N/m, deflection deformation 0.05mm/m(Stiffness can be designed)
Speed: Linear speed 2500m/min
Composite axle head link: durable and reliable.
Surface coating: Composite coating
Surface roughness: Ra0.8um-3.2um
Surface hardness: Shaw D85
Composite coating thickness:2.5mm
Surface function: Smooth surface
THIN-WALLED HIGH-SPEED CARBON FIBER GUIDE ROLLER
The item is made for Household paper industry
Roller material: high performance carbon fiber composite material
Weight:6.5kg, composite density 1600kg/m³
Maximum diameter: below 200mm
Maximum length: below 6000mm
Stiffness: 10N/m, deflection deformation 0.05mm/m(Stiffness can be Customized)
Speed: linear speed 1000m/min
Composite axle head link: durable and reliable
Surface coating: Composite coating
Surface roughness: Ra0.8um-3.2um
Coating thickness: 20mm, or can be designed 20-30mm
Surface hardness: Shaw D60
Composite coating thickness:0.2mm
Surface function: Smooth surface
HIGH PERFORMANCE PAPERMAKING EQUIPMENT CHEST ROLLER (SHAKING ROLLER)
The item is made for Papermaking equipment
Roller material: high performance carbon fiber composite material
Weight: 1000kg, composite density 1600kg/m³
Maximum diameter: below 900mm
Maximum length: below10000mm
Stiffness: 10000N/m, deflection deformation 0.05mm/m(Stiffness can be Customized)
Speed: linear speed 700m/min
Composite axle head link: durable and reliable
Surface coating: polyurethane, or other rubber coating
Surface roughness: Ra3.2um
Coating thickness: 20mm, or can be designed 20-30mm
Surface hardness: Shaw D90
Vibration frequency: 30Hz/s
Surface function: Smooth surface
HIGH RIGIDITY CARDING MACHINE CARBON FIBER ROLLER
The item is made for Nonwoven equipment
Roller material: high performance carbon fiber composite material
Weight: 18kg, composite density 1600kg/m³
Maximum diameter: below1000mm
Maximum length: below 6000mm
High stiffness: 100N/m, deflection deformation 0.03mm/m(Stiffness can be Customized)
Speed: linear speed 400m/min, (can customized more than 600r/min)
Composite axle head link: durable and reliable
Surface coating: composite coating or fiber composite coating
Surface roughness: Ra0.8um-3.2um
Surface hardness: Shore D85, (the surface hardness of fibrous materials is Barcol 55）
Composite coating thickness:0.3mm
Surface exhaust design: smooth surface
LOW INERTIA CARBON FIBER GUIDE ROLLERS FOR NETTING MACHINE
The item is made for Nonwoven equipment
Roller material: high performance carbon fiber composite material
Maximum diameter: below 300mm
High stiffness: 1000N/m, deflection deformation 0.25mm/m(Stiffness can be Customized)
Composite axle head link: durable and reliable
Surface roughness: Ra0.8um-3.2um
Composite coating thickness 0.3mm
Weight: 22kg, composite density 1600kg/m³
Maximum length: below 6000mm
Speed: linear speed of 300m/min (can be customized more than 600r/min)
Surface coating: Composite coating
Surface hardness: Shaw D85
Surface exhaust design: smooth surface
LOW INERTIA NETTING MACHINE TROLLEY ROLLER
The item is made for Nonwoven equipment, net laying machine.
Roller material: high performance carbon fiber composite material
Weight: 22kg, composite density 1600kg/m³
Maximum diameter: below 300mm
Maximum length: below 6000mm
High stiffness: 1000N/m, deflection deformation 0.25mm/m(Stiffness can be Customized)
Speed: linear speed of 300m/min,(can be customized more than 600r/min)
Composite axle head link: durable and reliable
Surface coating: Composite coating
Surface roughness: Ra0.8um-3.2um
Surface hardness: Shaw D85
Composite coating thickness:0.3mm
Surface exhaust design: smooth surface
PRINTING COLOR PLATE AERATION SHAFT ROLLER
The item is made for Printing equipment
Roller material: high performance carbon fiber composite material
Weight: 40kg, composite density 1600kg/m³
Maximum diameter: below 400mm
Maximum length: below 4200mm
High stiffness: 500N/m, deflection deformation 0.02mm/m(Stiffness can be Customized)
Speed: linear speed 1000m/min
Composite axle head link: durable and reliable
Surface coating: composite coating or fiber composite coating
Surface roughness: Ra0.8um-3.2um
Surface hardness: Shore D85, or the surface hardness of fibrous materials is Barcol 55
Composite coating thickness:0.3mm
Surface exhaust design: smooth surface
EXTENDER SLEEVE FOR ELASTIC PRINTING ROLL OF COMPOSITE MATERIAL
The item is made for Printing equipment
Roller body material: high elastic glass fiber composite material
Production diameter range: 100mm-600mm
Length: 4200mm
Weight: 10kg
Composite density: 1900kg/m³
Surface material: PU
Assembly pressure:0.4-0.6MPa
Adjustable diameter thickness:8-30mm
High precision of repeated assembly: > 0.01mm
Accurate inner diameter: < 0.01mm
PU material light weight: density 1200kg/m³
Surface PU hardness Shore D > 80
EXTENDER SLEEVE FOR ELASTIC PRINTING ROLL OF COMPOSITE MATERIAL
The item is made for Printing equipment
Roller body material: high elastic glass fiber composite material
Length: 4200mm
Composite density: 1900kg/m³
Assembly pressure:0.4-0.6MPa
High precision of repeated assembly: > 0.01mm
PU material light weight: density 1200kg/m³
Production diameter range: 100mm-600mm
Weight: 10kg
Surface material: PU
Adjustable diameter thickness:8-30mm
Accurate inner diameter: < 0.01mm
Surface PU hardness Shore D > 80
LOW INERTIA, HIGH TORQUE CARBON FIBER DRIVE SHAFT (INCLUDING FLEXIBLE COUPLING)
The item is used in Transmission field
Roller material: high performance carbon fiber composite material
Maximum diameter: below 300mm
Stiffness: 3N/m, deflection deformation 0.01mm/m
Speed: linear speed 1200m/min (can be customized more than 7000r/min)
Coupling material: stainless steel or other metal
Composite axle head link: durable and reliable
Surface roughness:1.2mm
Weight: 17kg, composite density 1600kg/m³
Maximum length: below 5000mm
Maximum design torque: 5000N/M
Torque transmission speed:0.001/S
Coupling: Independent intellectual property rights
Surface coating: composite material origin, no coating.
Surface hardness: Pap 55
DISLAB is equipped with comprehensive piping winding forming and shaft roller processing systems, enabling us to manufacture carbon fiber shaft rollers of diverse specifications and performance levels with utmost precision. Leveraging our proprietary construction programming software, we seamlessly integrate numerical control design modeling, design verification, and spatial motion code operation programming, showcasing our robust technical capabilities. To ensure the highest quality standards, we utilize a range of advanced performance testing and inspection instruments for shaft rollers. This allows us to implement comprehensive management strategies based on post – sales data of finished products, providing our clients with reliable and high – performance solutions.
